A Surface Test Tree

B Surface Safety Valve

C Solids Management Unit (desander)

D Choke Manifold

E Heat Exchange

F Relief Valve

G Separator

H Diverter (5-way)

I Surface Tank (metering tank)

J Transfer Pump

K Steam Generator

L Compressor (air)

M Flare Booms

N Burner

O Diverter Manifold

P Multiphase Flowmeter

Q Clean out line for desander to 100 barrel tank

1.  Flow Head

            Hydraulically open flow wing valve, Bottom connection: 2 7/8" & 3 ½" tubing

            Minimum Id:  2.25",   3 1/16", 10,000 Psi  Gate valve.

 2.         Co-flexip Hose  

Length: 33 & 45 feet, Pressure Rating: 10,000 psi, Service : Sour

3" 1502 End Connections Fitted with Saver Subs to Protect Threads

 3.  Choke Manifold

Rating  : 10,000 Psi / 5,000 Psi, Service : Sour

API 6a, PSL 2, PR 3, Solid Block Gate Valve Fixed & Adjustable chokes, 5 Valve Configuration.

4. Data Header

A)    10,000 Psi, 5,000 Psi, Data Headers complete with PG, TG, Injection points. 

B)     Barton 10,000 Psi, 5,000 Psi Pressure Recorder, Dead Weight Tester.

C)     Methanol / PPD / glycol dosing pump.

5. 3 Phase, 1440 psi Separator

              Sizes : 30",  36", 42",  48" @ 1,440 psi

Rating : 600 Class ANSI, Service : Sour

          Daniel Senior Flow Meter, Halliburton Turbine  Flowmeter

ASME U Code Vessel, Dual Safety Relief System 

6.     ESDV + ESDP System

3", 10,000 Psi / 5,000 Psi Hydraulic Operated Gate Valve, Air Fail Safe Closed, Hydraulic Single Circuit Control / ESD Panel complete with Hi-Lo Pilots, Remote Push Button Station, Hydraulic Actuator Quick Exhaust.  Operating Air Pressure: 150 Psig

7.      Indirect Heater 

         Fire box rating : 1.5 / 2.5mm BTU/hr,  Tube size : 20" NPS SCH 10

         Test pressure :  5,000 Psig, Tube Test Temperature : -50°C to 200°C 

 8.       220 BBL Storage Tanks 

Flexible hose connections, 2" steam circulation header insulated inlet,

C/w recirculation pump for crude circulation 

9.         100 BBL Surge Tank

Pressure rating : 50Psi, Flexible hoses rating : 150 Psi & 300 Psi

Dual Compartment with level gauges.

10.      100 BBL Gauge Tank

            Double compartment with level gauges

            Pressure rating : Atmospheric,  Flexible hoses rating : 150 Psi & 300 Psi

 11.     Crude Oil Transfer Pumps 

            Ex-proof motor, starter, SS Internals with manifold 

            Discharge Pressure : 100 Psi, Discharge Volume : 5,000 BPD

12.      Oil and Gas Diverter Manifolds

            To Divert Oil And Gas To Burner, Pressure Rating : 150 Psi & 300 Psi.

 13.      Air Compressors 

            Total minimum 750 SCFM capacity, to be supplied by two units hose length: 400ft.

 14.      Flare Ignition System with Ground Flare Capacity – 5 MMSCFD.

             Multi Head Burner, Auto Electric Ignition System

15.       Piping

10,000Psi, 5,000 Psi & 2,000 Psi API 6a Piping With 1502, 602 & 206 Hammer Unions, Elbow's  Complete with all X-Overs. Service – Sour   Service: Sweet

16.        Chemical Injection Pump

Operating Pressure: 50 to 100 psi

Suitable for methanol, de-emulsifier, pour point depressant etc.

17.        Sand Detector

2" 1502 hammer unions 10,000 psi rated to be suited upstream of choke manifold

Electronic detection system with sand concentration output

18.         Sample Bottles

High pressure, Oil and Gas

Gas : 3,000 Psi, 20 Ltrs. Oil : 10,000 Psi, 600 CC, IATA confirming

19. Mobile Laboratory

Capable of crude oil volumetric calculations.

Gas flow & gas gravity calculations.

Salinity, H2S / CO2 analysis.

Gas & Oil sampling system.

20. Safety Equipment

Fire extinguishers, Gas Sniffers

Portable CO2 and H2S Detection Equipments

Hand held Radios and spare batteries