DST tools 5" RTTS Circulating Valve (Drill stem testing)

Size:5" 

Usage:oil well testing

Type: locked-open/locked-closed valve

Product model:RTTS Circulating Valve

Service: H2S, CO2

Working condition: High pressure high temperature(HPHT)

Working pressure: 10000psi ~ 15000psi

Condition: New

Standard: API

Condition: New

Briefly Introduce

The RTTS circulating valve is a locked-open/locked-closed valve that serves as both a circulating valve and bypass. The clearance between the RTTS packer (or any hookwall packer) and the casing ID is relatively small. To reduce the effect of fluid-swabbing action when the tool is run in or pulled out of the hole, a packer bypass is generally used.

Features and Benefits

• The valve can be locked closed when the packer is unset to reverse fluid around the bottom of the packer.

• The tool's full opening allows tubing-type guns and other wireline equipment to pass.

Operation

The RTTS circulating valve is automatically locked in the closed position when the packer is set. During testing and

squeezing operations, the lock helps prevent the valve from being pumped open. A straight J-slot in the locked-open

position can be used with the straight J-slot (optional) in the packer body. This combination eliminates the need to turn the tubing to close the circulating valve or reset the packer after the tubing has been displaced with cement.

The RTTS circulating valve can be run directly above the packer body or further up the workstring.

When placed in the hole, the valve must be in the lockedopen position. The J-slot in the packer-body drag block (or drag sleeve) must also be placed in the unset position.

When the circulating valve is opened to come out of the hole,the tubing is lowered, turned to the right, and picked up.

Specifications:
1. Halliburton type, all could change with Halliburton parts.
2. All equipments are produced according to API standard NACE MRO175-2002

Below are spec for you reference:  

Certifications

Kingwell is a CNPC & SINOPEC & BV certified company, having all the Quality Systems in place for design, planning, manufacturing and quality monitoring & traceability to ensure our products match the highest quality standards.

We test our products strictly according to the NACE MR 0175-2002 Standard and our quality assurance period is 12 months.

Certificates endorsed by DNV/BV/ABS and Documents we can supply with the shipments:

1. Pressure Test Certificate with Graph and time recorded.

2. Function Test   

3. Rubber Products NACE Compliance   

4. Material Mill Certificate and treatment characteristics

5. H2S Compliance   

6. Service Manual

7. Parts Manual

8. Testing Procedures.

9. Open up type tool drawing for dressing purpose– if any.

Design & Development

Kingwell has an ongoing relationship with Xi'an Petroleum University and built up long term cooperation with China Aerospace Group for more than 10 years. Design Department is familiar with CAD and Pro-E facilities and has on rolls qualified & experienced engineers. Now, they are engaged in development of new products as required in the market place. Kingwell' products are validated in-house in a Test Well, a Sub-surface Type Test Facility with simulated well conditions up to 15000 psi Differential pressure , 400°F and Max 450°F.

Quality Systems

A well-established Quality System from Materials receipt to Products delivery ensures consistent quality at all levels of the activity. QMS Procedures & Measurements are tailored to establish high standards of Quality Assurance in the Operations. The Company maintains the 100% Traceability records as per API requirements &NACE MR 0175-2002 Standards and complies with all the legal, statutory and regulatory requirements.

1\Quality control of the raw material:

1)The selection of the raw material supplier:our raw materials mainly include alloy structural steel, stainless steel, non-ferrous metal alloy and high nickel alloy, etc, in the selection of the raw material suppliers, we would do the comprehensive assessment of the supplier strictly according to technical requirements .Most of our suppliers are the leading enterprises of the steel production in China and the special alloy are usually purchased from abroad to ensure a higher mechanical properties.

2) The acceptance & Inspection of the raw material:

Ultrasonic flaw detection for every piece of the steel.

Chemical composition analysis for every piece of the steel.

Mechanical performance test for every piece of the steel..

2\Quality control of the seals:

1) O Rings: 100% visual and dimensional inspection for every piece of the O-rings, 15% spot check for the size and hardness test of the o rings. As for the sealing and heat resistance properties of the o rings, we designed a special test device which is equipped with heating insulation equipment that can simulate the down hole temperature and pressure. At present, our fluorine can keep a good performance in the condition of 210 ℃, and 105 Mpa work pressure (maximum pressure ever reached 146).

2) Back-up ring: 100% visual and dimensional inspection for every piece of the back-up ring, as for the test of the sealing and heat resistance, we design and manufacture the special test device, equipped with heating insulation equipment to stimulate the down hole temperature and pressure for acceptance. At present, our company's high pressure back-up seal can keep good sealing performance and deformed a little in the condition of 210 ℃, and 105Mpa work pressure (maximum pressure ever reached 146). It can be used for many times.

3. Quality control of the spring: Apart from the conventional test of the raw material and size of the different springs that used in the tools, we specially designed a test device that equipped with heating preservation equipment to stimulate the down hole temperature and condition to test the spring performance.

4. Quality control of the spare parts processing:

1) Spare parts processing control:In strict accordance with the process and traceability requirements, a test, mark and record of dimension, geometric tolerance and for every piece and every procedure will be conduct.

2) Heat treatment quality control: We have two high temperature heat treatment furnaces that are mainly used for stainless steel and other special material heat treatment. For other materials, we entrust Baoji Petroleum Machinery Company Heat Treatment Plant to do the heat treatment.For the inspection of the heat treatment, we are equipped with the special inspection machine such as gantry hardness tester, digital universal tensile tester etc.

5. Quality control of the tool assembly and testing process

1) Test equipment: in addition to the conventional hydraulic test pump, tensile testing machine, we also have a pressure sensor and data acquisition system which can accurate and clear record each step of the test.

2) Technical documents: We have a test acceptance list for every tool test that clearly guides the each step of the test.

3) Assembly test: A special inspector will supervise the whole assembly process.

The following is the picture of Product Processing

Inspection and Test Facilities

We own the world-class facilities with professional laboratory technicians. The main facilities are Surface Testing (Hydraulic Testing Unit), high temperature heat treatment furnaces, API Gages (Master & Working), Profile Projector, tensile testing machine, pressure sensor and data acquisition system, Universal Testing Machine, Hardness Tester, Nitrogen Pump, Function Test Pump, Ultrasonic Thickness Tester etc. All the goods must be tested by several processes and must be qualified when packed.

The followings are some pictures of Test Facility

Training and Field Supports

We have a team of well qualified and experienced field support personnel for Training. According to customer's requirements, we provide operation training service for our customers who purchase our products.

Generally speaking, our customer training mainly includes followings:

1) To know the basic knowledge of the products, such as the usage, the working environments, the working principles, the structure, ect.

2) To learn the operation and use of products.

3) To master the basic requirement of designs of tool strings and of testing operation.

Product Delivery

Payment:TT/LC:30% advance payment.70%before shipment

Warranty: Warranty period is 1 year after installation.

Origin: China

Minimum order: 1 set

Packaging: wood case or steel carton

Delivery Date: within 1-2 month(s) after receiving prepayment

Logo: KW, we can produce according to customer requirements.

Technical Documents: We can provide technical documents according to your requirements.

Additional service: Customers are served to test our products in our factory upon request.

The followings are some pictures about product packaging

Service

We are looking forward towards a long lasting association with your esteemed organization for our mutual benefit. Any reasonable documents with the shipments depend on your requirements. Please contact us for any enquiry within our manufacturing scope and we will be happy to serve you by supplying quality products.